Custom Bubble Mailers

Online shopping has changed the way businesses deliver and pack the product. Every order goes through different transportation networks and needs a packaging that is not only protective but also cost-effective. Custom bubble mailer has come up as one of the most popular packaging options in the modern e-commerce market. 

The mailers have two packaging materials: a durable outer mailer and a protective inner bubble layer. Using this combination, a lightweight yet durable and highly protective shipping envelope is manufactured. Businesses use these mailers to cushion products at the time of shipping. Poly bubble mailers are used for electronic and cosmetics that offer a reliable way to protect them for brand presentation.  

What Are Custom Bubble Mailers?

They are padded shipping envelopes that are designed with an outer film or paper layer and an inner bubble cushioning layer. A small, filled pocket made from polyethene makes the bubble layer and functions as a shock absorber. Bubbles are created through a process called air encapsulation. In this process, two layers of plastic film are sealed together while air is trapped inside circular pockets. These layers remain inflated and form a flexible cushioning structure. 

When pressure or impact occurs during the time of shipping, the air inside the bubbles compresses and redistributes the forces across the entire surface. This mechanism prevents concentrated pressure from damaging the product inside the package. 

Materials Used in Custom Bubble Mailers

There are multiple materials used in the manufacturing of bubble mailer bags. This selection of material is based on the required strength and sustainability, along with print quality. Some of the materials are as follows: 

Polyethylene Film

This is one of the common materials used that is manufactured through the polymerisation process of ethylene molecules. Long polymer chain fibres are produced through this method that provides a flexible plastic material with the best features that allow the bubble pockets in custom poly mailer to maintain cushioning throughout the shipping.  

• Moisture resistance
• Flexibility 
• Tear resistance
• Strong air retention

Kraft Paper Exterior

A custom poly mailer is usually used as an exterior. But to maintain sustainability, kraft paper can also be selected. Kraft paper is made through the kraft pulping process, which preserves the long cellulose fibres in the paper and gives durable and tear-resistant features. Brands that want natural and sustainable packaging prefer kraft bubble mailer for:

• Eco-friendly appearance
• Excellent printing surface
• Improved rigidity

Co-Extruded Poly Film Exterior

This film can be used as an outer layer and combines multiple polymer layers into one film structure. Each layer serves a different purpose and enhances puncture and tear-resistant features to staples bubble mailer:  

• Outer printable layer
• Structural strength layer
• Sealing layer

Printing Options for Custom Bubble Mailers

Custom bubble mailer bags are printed to give you a promotional tool that increases your brand visibility. We give our customers the best of all printing services that make their bubble mylar bags a remarkable addition. Such as:

Flexographic Printing

It is widely used in the printing of plastic and paper mailers. In flexography, flexible printing plates transfer the ink onto the surface at high speed. Flexography is a cost effective printing process that gives durable ink adhesion and strong colour consistency on staples bubble mailers. 

Digital Printing

If brands need smaller quantities or seasonal packaging, then digital printing is the best option. It gives complex designs and detailed graphics that make your shipped product memorable and presentable. Startup and promotional campaign bags can be printed with digital printing. 

Screen Printing

This printing method uses a mesh screen to apply a thick ink layer onto the material surface. Screen printing creates vibrant colours and durable prints on custom bubble mailer packaging that remain visible during shipping. 

Add-Ons That Improve Mailer Performance

Add-ons make the packaging elegant and highly functional. There are multiple types of add-ons that you can find in the market, and you can select based on the budget and demand of your brand. Some of the common add-ons options that Canadian brands opt for bubble mailer bags wholesale are as follows: 

• Pressure-sensitive and temperature-evident adhesive strips are added that create a permanent seal to the bags. This seal cannot be opened without visible damage and acts as a tamper-evident add-on. 
• A perforated tear notch allows the customer to easily open the package
• Brand selects double adhesive strips to allow customers resealing of the package for product returns 
• Opaque internal layers to prevent people from seeing the contents of the package 
• Extra sealing along the edges is added to increase the durability and prevent bursting of the poly bubble mailer bags

Common Applications of Custom Bubble Mailers

The quality and the durability of bubble mailers make them one of the most commonly used packaging by e-commerce brands. From small bubble mailers to large ones, all are used in diverse industrial product wrapping. These bags are cost-effective and efficient. Some of the common applications are as follows:  

Book Now!

Book your order of custom bubble mailers at the best rates in the market. Mylar Bags Maker is serving brands all around Canada with its exclusive designs and fast manufacturing services. We have diverse and durable bags that allow you to keep your first interaction with the customers memorable. So call now!